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FMEA - Failure Modes and Effects Analysis

It is a problem analysis methodology that systematically identifies the risks of products, processes and services, evaluating them according to the importance of the client, the probability of occurrence and the level of detection of the risk of failure.
The resulting risk prioritization provides the basis for efficient preventive error prevention by limiting or preventing these risks through the application of appropriate actions.
The absence of levels of control or action plans to increase the identification of failures from design, manufacturing failures or process failures can result in an increase in the cost of repair and operation, warranty costs.
AviX FMEA allows the early identification and elimination of possible failure modes of products or processes.


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Kummerk is a Consulting firm specialized in Operations, Engineering and Foreign Trade.
We specialize in the Audit fields and Work Study areas within the Supply Chain

FMEA Steps

FMEA Steps


Search, find and prioritize the appropriate FMEA actions, to prevent quality deviations from impacting the product, the process or the end customer. 
Use AviX FMEA to perform powerful FMEA analysis for products and processes in a practical and simple way.
This with the ease of been able to connect to the process through video and to the product through its product structure.


FMEA Effectiveness & Efficiency!

By connecting your FMEA analysis to the AviX method module, your FMEA steps and analysis work is complete faster with Effectiveness and Efficiency while linking the FMEA analysis to Procedures (SOPs). Each step of the FMEA process can be quickly reviewed and documented. As in the AviX method module, there is a strong connection to the documented movie, allowing you to easily visualize and therefore more easily implement your FMEA analysis. This will also allow for easier communication, documentation and presentation.

Involve co-workers

By working with a film and documented processes in which FMEA analysis is performed, it is easy to work as a team, involving multiple levels of the workforce. The pedagogical review of the FMEA-steps for process and product is improved where all problems or quality defects are addressed.

The Benefit

Enhanced Planning and preparation will allow you to avoid wasting time of the multidisciplinary team due to lack of focus (Why are we here? What is the technical risk and risk-priorty discussion now? Who should do that?, but most importantly) FMEA Standardization is enhanced throughout your company.

Some of AviX FMEA Benefits:

  1. Mitigate the risk of past failures recurrences
  2. Save time in FMEA preparation
  3. Enable Standardization and practicality
  4. Improve clarity for Management

FMEA picture showing link to video of the process and severity classification

Features and functions

Movie linked to the evaluated processes. This increases the quality of the fmea steps and analysis while saves time.

FMEA analyzes are automatically kept up-to-date when the line is balanced, saving a lot of time and avoiding frustration.

Actions decided from FMEA meetings are documented in AviX FMEA and can be compiled into a report with responsibility, deadline, priority and status (action plan).

AviX FMEA advises when control and / or action is required. This means that there is a direct link from the FMEA to the Control Plan.

A control plan is created automatically when the FMEA analysis is generated.

All grids and templates are customizable.

Create FMEA analysis aligned with AIAG FMEA Manual PPAP).
P-FMEA meets the latest requirements of AIAG.

Develop FMEA analysis aligned with ISO/TS 16949.

AviX FMEA images

Avoid late and therefore expensive changes by revealing weaknesses in your process and performing an AviX FMEA analysis. This will also allow you to control your process and avoid repeating errors prior to problem documentation and mitigation. The result is better quality and fewer production downtime, and therefore higher productivity.


AviX FMEA video

AviX Method demo

AviX Method demo

AviX Resource Balance Demo

AviX Resource Balance demo

AviX SMED demo

AviX SMED demo

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Reduce Risks with FMEA.

Reveal weaknesses in your process by performing AviX FMEA analysis from pre-production or even from design. Avoid late and therefore costly process changes. This will also allow you to control your process and avoid repeating previous mistakes by storing data about problems and their solutions.
Use AviX FMEA to perform powerful Failure Modes analysis for products and processes in an easy and simple way.
Search, find and prioritize the correct FMEA actions to avoid rejections in the production process and therefore , greater production flow and productivity.
AviX FMEA is a tool that strengthens the FMEA study allowing connection to the process through video and to the product through its product structure.



Areas of use - FMEA module

Improve Audit Performance

Control Plan, Automated Reports, Standardized Documents

Synchronized documents

Improve the efficiency of the engineering team by synchronizing data and documents.

AIAG standards embedded in AviX

The priority, severity, occurrence, and detection values can be changed to match company standards.

Reliability and sustainability

With AviX FMEA, reliability and sustainability are improved, in the quality of products and processes.

Structured approach

Identification, evaluation and mitigation of risks of Design and Process failures.

Regional and/or Global

Team members may share data, search the database for problems, and mitigate risks locally, regionally, or globally.

AviX Modules

AviX Lean Software is built up of modules of functionality.
You can buy one or more modules and expand gradually as the need arises.

method picture

Avix Method

Increase the productivity in your processes, using the latest technology

Avix SMED

Reduce set-up time and produce more with AviX SMED!

Avix Resource Balance

Increase productivity and efficiency in your production line

Avix DFX

Effective product development and greater manufacturability with AviX DFX

Avix FMEA

Control your process and increase productivity with fewer stops

Avix Ergo

Visual Ergonomics for improved working conditions

Ericsson achieves effective resource planning with AviX.

It was the means to get a clear overview of times, methods and balancing, despite lengthy processing times and very large product mix in the same line, that made Ericsson chose AviX®

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AviX Method demo

AviX Method demo

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AviX Resource Balance demo

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AviX SMED demo

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